Coating Repair Works & Pipeline Construction at GPP

Atuabo

Project Details

Location

Atuabo

Client

Ghana National Gas Company Ltd

Year Completed

Project Type

Government

Delivery Method

Design-Bid-Build (DBB

Schedule

Overview

Saahene Limited was contracted to execute coating repair works and the construction of a 300-meter pipeline for Ghana National Gas Company Ltd at the Gas Processing Plant (GPP) in Atuabo. This project was essential for ensuring the reliability and longevity of Ghana’s gas infrastructure, requiring advanced technical expertise, precision engineering, and strict compliance with industry standards.

Scope of Work

  • Pipeline Construction: Installation of a 300-meter high-pressure pipeline to support Ghana Gas operations.
  • Coating Repair Works: Application of advanced anti-corrosion coatings, including fusion-bonded epoxy (FBE) and polyurethane coatings, to protect the pipeline from environmental and operational wear.
  • Valve Installation & System Integration:
    • Installation of gate valves, ball valves, and pressure relief valves to regulate flow and pressure.
    • Integration of isolation valves for improved maintenance and operational flexibility.
    • Testing of all valve connections to ensure proper functionality and leak-proof operation.
  • Quality Control & Testing:
    • Non-Destructive Testing (NDT) techniques such as ultrasonic and radiographic inspections to verify pipeline integrity.
    • Hydrostatic pressure testing to confirm the strength and leak-tightness of the pipeline.
    • Cathodic protection system installation to prevent corrosion and extend the lifespan of the infrastructure.
  • Safety & Environmental Compliance:
    • Strict adherence to API 5L, ASME B31.3, and ISO 9001 standards for pipeline construction and coating repairs.
    • Implementation of HSE (Health, Safety, and Environment) best practices to ensure worker and environmental safety.

Achievements

  • Enhanced Infrastructure Reliability: The coating repairs and newly installed pipeline improved gas flow efficiency, corrosion resistance, and overall operational safety.
  • Precision Engineering: The integration of high-performance valves and pressure control systems ensured optimized flow regulation and safety.
  • On-Time Completion: Delivered the project within schedule, minimizing downtime and ensuring continuous gas operations.
  • Regulatory Compliance: Maintained full compliance with Ghana’s energy sector regulations and international standards.

Why Work with Saahene Limited?

Saahene Limited has extensive expertise in pipeline engineering, corrosion protection, and gas infrastructure development. With a commitment to technical excellence, safety, and efficiency, we ensure the successful execution of critical energy sector projects.

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